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![]() During the combustion of heavy fuel
oil or crude oil, fuels with a large quantity of metal impurities, the “rb bertomeu” additives, that are composed by
Magnesium Organic salts of Fatty acids (molecules – trade secret) SOLUBLE in
HYDROCARBONS, react with Vanadium
Oxides forming Magnesium Vanadates with high melting points (above 1,200 ºC),
solid and non-corrosive at the engine, boiler, furnace or gas turbine internal
temperature, neutralizing the Vanadium and Sodium corrosion. The action of fixing
heavy metals (Vanadium), is also translated into a decrease in the oxidation of
SO2 to SO3 (formed from the fuel oil’s Sulphur) by
minimizing its catalytic action on the reaction; as a consequence, the
formation of Sodium sulfate is reduced (Na2SO2) that
melts at 888 ºC and also diminishes the appearance of Sulphuric acid
condensation when the combustion gases cool down and, along with it, cold
corrosion. Likewise,
the formation of Sulphur trioxide (SO3) is neutralized, blocking the
formation of Sulphuric acid (H2SO4) and Sodium Sulphate
(Na2SO4). All of them are the main cause of corrosion in exhaust valves, turbo-compressors, gas turbines, heat exchangers,
etc. and also of the formation of residual encrustation
in these elements. The chemical synthesis process by "rb
bertomeu" produces the before-mentioned Magnesium Organic salts of Fatty
acids completely soluble in hydrocarbons where the Magnesium
particles are Mg2+ ions, with a radius of 72 picometers (1 picometer
is 1,000 times smaller than a nanometer). The surface reactivity of these magnesium ions over
conventional materials (oxides and hydroxides of magnesium) is about 10 times
higher if the particles are nanometric and 100 times higher if the particles
are micrometric. The "rb bertomeu" additives with soluble Magnesium
are the most reactive agents known to neutralize corrosion by Vanadium
pentoxide and Sodium vanadates and cannot make any damage by hitting or
corroding the gas turbine’s blades because the Magnesium particles are
molecules. Being the additive in molecular form, provides an active area ( ~
1,800 m2/g Mg) between 10 and 100 times higher than the one in
nanometer-sized and micrometer-sized particles, and thereby increasing by a
proportional factor the chemical reactivity. Especially corrosives (due to its low
fusion point: around 350ºC) are the sodium vanadates with V2O5/Na2O
molar ratio = 3, although other compounds with higher or lower molar ratio have
fusion temperatures between 400º and 650ºC and can be also dangerous in some
points of the engine where theses temperatures are reached. For more information, please read our Technical
document RB-7: "Heavy fuel oil and its corrosive effects in the industrial
combustion" The
corrosion which appears in the turbo-compressors
is usually produced over a longer period of
time than in the exhaust
valves of the engines. Through years of
experimentation in power plants, reliable data is being
collected which indicates
that the regular use of the additive “rb
bertomeu” beco F1/ASF Concentrated
plus the additive “rb
bertomeu” beco Mg Concentrated
(according to the Dosage Guide,
depending on the Vanadium content), notably increases the life of the
turbo-compressors and reduces their cleaning necessities.
This reduction of cleaning needs also means an important increase of the annual
production of power due to the decrease of dismantling and rebuilding turbos downtime
and to the lesser time operating at reduced power, as it is usual when cleaning
is done during the operation time. NOTES: -
Technical
document RB-18 Comparative study of the diesel oil and fuel oil
problems in diesel engines -
This document, RB8, is an extract of a
longer document, available at RB-27
Actions of the fuel oil additives “rb
bertomeu” -
Bulletin No. 30 “Transferring the experience in large engines at power
plants to gas turbines that run on heavy fuel oil or crude oil” Version
April 2024 |